CWNE modular busbar system components: support, terminal block and busbar modules

Why Specify the CWNE Busbar System

A busbar system is only as good as the sum of its parts. CWNE supplies the complete current path as one matched system — supports and partitions, copper bars, tap-off terminals, connectors, current transformers and centre-feed units — so the components are dimensioned for each other instead of being mixed from different suppliers.

  • One system, 500 to 1600 mm²: 2T bars at 500 and 720 mm², 3T bars at 1140 mm² and TCC bars at 1600 mm², in tinned or bare copper.
  • Built to IEC 61439-1/-2: the system is designed for horizontal installation inside low-voltage assemblies and follows DIN EN 61439 for design, manufacture and type verification.
  • Tap-off without machining: screw terminals, plate clamps and modular distribution blocks connect outgoing cables from 0.75 mm² to 300 mm² directly on the bar.
  • Fuse protection on the bar: NH fuse switch disconnectors mount directly on the busbar system, so a feeder group needs no separate sub-distribution.
  • Documented selection data: bar profiles, support spacing, terminal current ratings and diversity factors are published, so an assembly can be calculated rather than guessed.

Where the Busbar System Is Used

Busbar System FAQ

What is the difference between 2T, 3T and TCC busbars?

2T bars are available with 500 mm² and 720 mm² cross-sections and cover most distribution assemblies. 3T bars use a 1140 mm² profile for higher main busbar currents, and TCC bars use a 1600 mm² profile for the main incoming sections of large assemblies. All three are supplied in tinned or bare copper.

Which standards does the busbar system follow?

The system is designed for low-voltage switchgear assemblies according to IEC 61439-1 and IEC 61439-2 (DIN EN 61439). NH fuse switch disconnectors mounted on the bar are operated according to IEC 60269-2, and conductor sizes follow IEC 60228.

Can NH fuse switch disconnectors be mounted directly on the busbar?

Yes. NH fuse switch disconnectors and bar-type NH switches mount directly on the 2T, 3T and TCC busbar systems, which removes the need for a separate fuse sub-distribution inside the assembly.

Which cable sizes can be connected to the busbar terminals?

Connection terminals accept copper conductors from 0.75 mm² (18 AWG) up to 300 mm² (600 MCM). Each terminal has a stated tightening torque which must be held to plus or minus 20 percent, and multi-strand conductors must be sized so the terminal does not reduce the current-carrying capacity.

Do you supply current transformers for busbar mounting?

Yes. Bar-mounted current transformers with class 1 accuracy and a 5 A secondary are available with 6.3 x 0.8 mm flat terminals according to DIN 46 244-A.

How is the busbar current rating calculated?

Take the sum of the outgoing circuit ratings, apply the rated diversity factor (0.9 for 2 to 3 main circuits, 0.8 for 4 to 5, 0.7 for 6 to 9 and 0.6 for 10 or more), then correct for the ambient temperature inside the enclosure and the installation position.

How to Select a Busbar System

Rated diversity factor, taken into account

The current a busbar actually carries is lower than the sum of the outgoing ratings. We publish the diversity factor used for the system so the bar and the supports are sized for the real load:

Main circuitsRated diversity factor
2 and 30.9
4 and 50.8
6 to 90.7
10 and above0.6

Copper conductors from 0.75 to 300 mm²

Connection terminals are rated for copper conductors from 0.75 mm² (18 AWG) to 300 mm² (600 MCM), with multi-strand conductors sized so that the current-carrying capacity is not reduced by the terminal. Tightening torques are stated per terminal and must be held to ±20 %.

Conditions of installation

Unless otherwise agreed, the published data applies to horizontal installation at the recommended position, with a pollution degree of 3 (2 in special cases) according to IEC 61439-1/-2. Where the ambient conditions differ — altitude, temperature inside the enclosure, ventilation, enclosure type — derating factors must be applied.

NH fuse switch disconnectors on the bar

NH fuse switch disconnectors are operated according to IEC 60269-2 and VDE 0105-100: only by qualified electrical personnel, with the switch open before a fuse is changed, and with the cover closed during operation.

Four decisions define the system: the current to be carried, the bar profile, the support arrangement and the tap-off method. Work through them in this order.

1. Establish the design current

Take the sum of the outgoing circuit ratings, apply the rated diversity factor for the number of main circuits, then correct for the ambient temperature inside the enclosure. The result is the current the bar must carry continuously — not the nominal rating of the incoming device.

2. Choose the bar profile

  • 2T — 500 or 720 mm²: the general-purpose profile for distribution assemblies and panel building.
  • 3T — 1140 mm²: for higher current main busbars where a 2T bar would need parallel runs.
  • TCC — 1600 mm²: for main incoming sections of large assemblies.
  • Multi-layer bars — 400 to 1000 mm²: where a compact, stacked run is needed; the published current ratings are 1053 A to 2110 A.

3. Fix the support arrangement

Supports are available in 1-line and 3-line versions for each bar profile, with end caps and partitions. Support spacing is chosen from the short-circuit strength required and the bar weight; three-phase bars are supported at the same pitch so the electromagnetic forces stay balanced.

4. Select the tap-off and protection

Use screw terminals for cable outgoing ways up to 300 mm², plate clamps where two cables land on the same point, and modular distribution blocks for dense single-phase tap-offs. Where a group of feeders must be fuse-protected, mount NH fuse switch disconnectors directly on the bar.

What to send for a quotation

  • Design current per section and number of main circuits
  • Bar profile preference (2T / 3T / TCC / multi-layer) or the assembly type
  • Busbar length and support pitch, or the enclosure dimensions
  • Tap-off method, cable sizes and the number of outgoing ways
  • Whether NH fuse switch disconnectors or current transformers are required
  • Quantity and delivery destination
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